J Pharm Pharmaceut Sci (www.cspscanada.org) 8(2):362-369, 2005
Formulation Development and Stability Testing of Oral
Morphine Solution Utilizing Preformulation Approach
Detpon Preechagoon1,
Viroj Sumyai2, Khanittha Tontisirin2, Sirikul Aumpon2
and Thaned Pongjanyakul1
1Department of
Pharmaceutical Technology, Faculty of Pharmaceutical Sciences, Khon Kaen
University, Khon Kaen, Thailand, 2 The Narcotics Control Division,
the Food and Drug Administration, the Ministry of Public Health, Nonthaburi, Thailand.
Received May 31 2005, Revised August 8 2005, Accepted August 16 2005, Published August 18, 2005
Corresponding author: Dr
Detpon Preechagoon, Department of
Pharmaceutical Technology, Faculty of
Pharmaceutical Sciences,
ABSTRACT--Purpose. Prefomulation approach utilizing the fractional-ordered
randomized blocked design was employed for the formulation development and
stability testing of morphine solution. Methods.
Factors expecting to affect the
stability of morphine were evaluated, i.e., vehicle, antioxidant, chelating
agent, and pH of the solution. Eight formulations of a possible 16 were
prepared according to the block design. The stability of the preparations was
tested after 35 days of storage. The data of preformulation study were used for
formulation development. Results. The presence of glycerin and ethylenediamine-tetraacetic
acid in the formulation, and the pH of the solution adjusted to 4, stabilized morphine.
The concentration of morphine decreased drastically in the formulations
containing sodium metabisulfite, and those pH adjusted
to 6. After 35 days, only 65% of morphine was found in the formulation
containing sodium metabisulfite and pH adjusted to 6. The results of preformulation
study were used for preparing oral morphine preparations. Samples were kept in
amber glass bottles and stored at 4°C and 25°C/75% RH for 13
months. No precipitation of the four formulations was detected. Only a decrease
of odor and a small increase of pH value of the preparations (< 0.3 units) were
observed. More than 97% of morphine remained in all samples. The samples were free
from microbial contamination. Conclusion. Stable morphine solution formulations can be
achieved with the utilization of the preformulation approach. They were stable
more than 13 months when stored at 4°C and 25°C/ 75% RH.
INTRODUCTION
In drug
formulation development, preformulation strategy plays a vital role in order to
obtain a proper and stable formulation dosage form. This approach assists the formulator
to reduce preparing unnecessary formulations leading to reduced cost and time effectiveness.
In general, it reduces the number of experimental formulations while the effect
of each factor to the stability of the formulation can still be achieved. These
techniques have been used for several drugs such as phenol, pyridoxal
hydrochloride and furosemide (1-4). The fractional-ordered randomized block design
is one of widely used methods for studying the effect of each variable during
the drug development (5). Attempting to study several variables simultaneously
results in the need to prepare a number of formulations. If n is the number of
such variables, 2n is the number of formulations required for a
two-level study (5). In this study the fractional-ordered randomized blocked design
was conducted which was similar to the 24-1 half-fractional factorial
design (half-fractional factorial design) (1). In this preformulation study, these
factors included antioxidant, co-solvent, chelating agent, and pH of the
solution. According to the block design, the effects of the presence and
absence of each factor in the preparation were investigated.
Morphine is recommended by the World Health Organization (WHO) for
controlling moderate and severe pain, especially for cancer patients (6). Its
molecule presents a phenolic group at 3-position leading to ready degradation
by oxidation reaction (5). The pH of the solution is a major factor influencing
morphine stability according to the pH-rate profile (6). It is rather stable in
acidic solution. Moreover, morphine itself presents bitter taste. Therefore, in
preparing oral morphine sulfate solution, apart from formulation of a stable preparation,
bitter taste masking is another challenge.
In
MATERIALS
AND METHODS
Materials
Morphine
sulfate was kindly supplied by the Narcotics Drug Control Division (Macfarlan
Smith, Ltd, GlaxoWellcome,
Methods
The master formula of morphine solution consisted of 0.2%
(w/v) morphine sulfate, 50% (v/v) syrup USP, 1% (w/v) paraben concentrate, and
purified water. In this study, 4 factors (sodium metabisulfite, EDTA, glycerin
and pH of the solution) were chosen to be evaluated. Thus, the total number of
the experimental formulations was 16 (2n), where n was
the number of factors studied. The design was similar to that described by
Connors et al (5). However, when the fractional-ordered randomized blocked design
was applied, the number of formulations reduced to 8 (Table 1). Sodium
metabisulfite, EDTA and glycerin were added (if presented) at concentrations of
1% (w/v), 0.1% (w/v) and 15% (v/v), respectively. The plus or minus designations
in the block referred to the presence or absence of the variable in the formula
or referred to the higher or the lower of particular parameter (5). For
example, apart from ingredients specified in the master formula, formulation 2 comprised
sodium metabisulfite, EDTA and the pH of the preparation was adjusted to 4 (Table
1). Table 2 summarizes the eight formulations prepared according to the design
given from Tables 1. Morphine sulfate was dissolved in part of the purified
water. Ingredients as listed in each formulation were then added and mixed with
a magnetic stirrer. The total volume and the pH were then adjusted. Three
bottles of each formulation were prepared and kept in amber glass bottles
(n=3), stored at room temperature for 35 days.
Physical and chemical evaluation
The physical and chemical stability testing of
morphine preparations were performed at day 0, 7, 14, 28, and 35. pH of the samples was measured after calibration using
standard buffer solutions pH 4 and 7. (
High-performance liquid chromatography system
HPLC analysis was performed with a system
comprising a solvent delivery pump (Perkin Elmer, model 200,
Table 1: Fractional-ordered randomized blocked showing factors studied and
percent morphine remaining (values in parentheses; mean±SD) after 35 days of
storage at room temperature (n=3) |
|||||
|
|
pH 4 |
pH 6 |
||
|
|
Sodium metabisulfite
(-) |
Sodium metabisulfite (+) |
Sodium metabisulfite (-) |
Sodium metabisulfite (+) |
Glycerin - |
EDTA - |
F1 (102.28±1.19) |
|
|
F5 (65.65±0.32) |
EDTA + |
|
F2 (96.18±0.48) |
F6 (97.28±3.25) |
|
|
Glycerin + |
EDTA - |
|
F3 (80.68±3.19) |
F7 (100.38±1.87) |
|
EDTA + |
F4 (101.39±3.33) |
|
|
F8 (87.78±0.19) |
|
(+),
presence; (-), absence |
Table 2: Eight formulations of morphine solution in preformulation study in
relevant to the fractional-ordered randomized blocked design (n = 3) |
||||||||
Component |
F1 |
F2 |
F3 |
F4 |
F5 |
F6 |
F7 |
F8 |
Morphine sulfate (mg) |
200 |
200 |
200 |
200 |
200 |
200 |
200 |
200 |
Syrup USP (ml) |
50 |
50 |
50 |
50 |
50 |
50 |
50 |
50 |
Paraben concentrate (ml) |
1.0 |
1.0 |
1.0 |
1.0 |
1.0 |
1.0 |
1.0 |
1.0 |
Sod. metabisulfite (g) |
- |
1.0 |
1.0 |
- |
1.0 |
- |
- |
1.0 |
Glycerin (ml) |
- |
- |
15 |
15 |
- |
- |
15 |
15 |
EDTA (g) |
- |
0.1 |
- |
0.1 |
- |
0.1 |
- |
0.1 |
Purified Water (ml) |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
pH adjusted to |
4 |
4 |
4 |
4 |
6 |
6 |
6 |
6 |
The morphine
remaining in each formulation was compared to its initial concentration.
Morphine remaining in all formulations at day 35 was used to investigate the
effect of each factor utilizing the block design approach.
Formulation and
long-term stability testing
Preparation
of morphine solution
The
resulting data obtained from preformulation the study was used for preparing
morphine solutions. Therefore, syrup, glycerin and purified
water were the selected vehicles (see results session). Following several
trials, 4 formulations of morphine solution at a concentration of 10 mg/5 ml were
prepared (Table 5). In brief, morphine sulfate was dissolved with a part of
purified water in a beaker. Subsequently, ingredients as listed in each
formulation were added and mixed thoroughly using magnetic stirrer. pH was adjusted to approximately 4. Samples were equally
divided, transferred into 3 amber glass bottles (n=3, each of 180 ml) and kept
at 4°C (Aqualytic AL 180,
Table 3: pH of morphine solution after 35 days of storage at room temperature
|
||||||||||||||||
Day |
pH
of morphine sulfate oral solution (mean±S.D, n=3) |
|||||||||||||||
F1 |
F2 |
F3 |
F4 |
|||||||||||||
0 |
4.16±0.02 |
4.03±0.01 |
4.03±0.01 |
4.07±0.02 |
||||||||||||
7 |
3.90±0.06 |
3.53±0.03 |
3.41±0.02 |
3.96±0.03 |
||||||||||||
14 |
4.21±0.16 |
3.55±0.03 |
3.34±0.02 |
4.17±0.04 |
||||||||||||
28 |
3.96±0.10 |
3.46±0.03 |
3.16±0.01 |
4.00±0.04 |
||||||||||||
35 |
4.18±0.01 |
3.64±0.01 |
2.97±0.02 |
3.97±0.06 |
||||||||||||
|
Day |
pH
of morphine sulfate oral solution (mean±S.D.; n=3) |
|
|||||||||||||
|
F5 |
F6 |
F7 |
F8 |
|
|||||||||||
0 |
6.00±0.00 |
6.05±0.03 |
6.02±0.02 |
5.97±0.03 |
|
|||||||||||
7 |
5.73±0.01 |
6.08±0.03 |
6.05±0.02 |
5.86±0.05 |
|
|||||||||||
14 |
4.02±0.03 |
6.20±0.03 |
6.05±0.03 |
5.87±0.03 |
|
|||||||||||
28 |
3.64±0.03 |
6.10±0.07 |
5.97±0.01 |
5.89±0.03 |
|
|||||||||||
35 |
3.25±0.05 |
6.03±0.07 |
5.96±0.02 |
5.89±0.02 |
|
|||||||||||
Physical
evaluation
General
appearance (precipitation observation), color and odor of each sample were
observed at month 0, 0.75, 2, 4.5, 6, 7.5, 9, 11 and 13 and the pH was measured
and recorded.
Chemical evaluation
Sample preparation
Percent morphine remaining
in each solution was determined using HPLC system at the times specified above.
After shaking, 5.0 ml of the sample was pipetted into a 50 ml volumetric flask.
The mobile phase was added to adjust the final volume, and then filtered using
Whatman filter paper no 1 prior to injection into the HPLC. Samples stored at
refrigerator were left to room temperature before the analysis procedure was
undertaken.
HPLC system
HPLC system in this
experiment was similar to that described in the preformulation session.
Biological stability
Total microbial count
tests were performed to determine the microbial contamination of the samples at
the same time of physical and chemical testing. Tryptic soy agar was used as
the media. Testing was performed in laminar air flow using aseptic techniques.
The samples were compared to positive control utilizing S. aureus, P.
aeruginosa and E. coli as test microorganisms and negative control (7). Briefly,
5 ml of the sample was diluted with 45 ml of phosphate buffer pH 7.2 and mixed.
1 ml of the mixture was transferred onto a plate containing tryptic soy agar.
The mixture was mixed gently, followed by incubation at 35°C for 24-48
h, and the microbial contamination was counted. Each sample was run in duplicate.
Preformulation study
Stability testing and the block
design
No precipitation was observed in any of the
samples during the storage period. The pH of F1 and F4 was reasonably steady
(Table 3). A decrease of pH of F2 and F3 was observed, especially that of F3.
The pH of F6-F8 was fairly constant whereas that of F5 decreased drastically
from 6 to 3.25 after 35 days of storage. The change of pH of F5 was found to
relate to the decrease of morphine concentration.
Table 1 demonstrates the
fractional-ordered randomized blocked design showing the percentage of morphine
remaining (in parentheses) after 35 days of storage at room temperature. In
general, preparations with pH 4 demonstrated better stability than those of pH
6, regardless of substances added in the preparation. This result complied with
the pH-rate profile of morphine (5) and previously reported (8-9). F1, F4, and
F7 were most stable as more than 99% of morphine remained in the solution. Very
interestingly, samples with sodium metabisulfite (F2, F3, F5 and F8) presented stability
problems, F5 (pH adjusted to 6) in particular, as only 65 % of morphine was retained.
To evaluate
the presence or absence of each factor influencing morphine stability, the fractional-ordered
randomized blocked was conducted. Table 4 demonstrates average percent morphine
remaining with each factor after 35 days of storage at room temperature. The data
are from Table 1. For example, to examine the presence of EDTA in the
preparation, it can be achieved by obtaining the average value (morphine
concentration) under the glycerin + block (Table 1). These values are 80.68
(F3), 101.39 (F4), 100.38 (F7) and 87.78 (F8). The resulting average value is
therefore 92.56 (Table 4). On the other hand, the value for the absence of
glycerin is 90.35. Thus, in this case the presence of glycerin in the
formulation was preferred as it gave a higher average value (morphine
remaining) than that of the absence. A similar procedure was applied to the other
factors. Continuing the analysis indicated that the presence of EDTA and
glycerin, in addition to the pH of the solution adjusted to 4, stabilized morphine
in the solution system.
Table 4. Percent morphine remaining of
each factor after 35 days (n=4) |
||
Factors
|
Maen ± SD
|
|
pH |
4 |
95.13 ± 10.0 |
6 |
87.77 ± 15.7 |
|
Sodium metabisulfite |
- |
100.3 ± 12,2 |
+ |
82.57 ± 12.9 |
|
Glycerin |
- |
90.35 ± 16.7 |
+ |
92.56 ± 10.1 |
|
EDTA |
- |
87.25 ± 17.4 |
+ |
95.66 ± 5.71 |
The long-term stability
study
Formulation of morphine
solution
For HPLC assay, it was
found that the lower limit of detection was 1 µg/ml. The standard solution was
prepared to obtain the solution of concentration of 25-125% of the sample
concentration. The standard curve was freshly prepared and used for each
analysis. All samples were analyzed with HPLC within a day of each analysis.
The linearity of the standard curves between the morphine concentrations (x) and
the peak area (y) of each assay was obtained (e.g. y = 8709x+7758). Correlation coefficients of the standard
curves were greater than 0.999. It was found that the %CV of slope of standard
curves (n=9) was 1.34 indicating high accuracy of the assay.
Formulations
of morphine solution at a concentration of 10 mg/5 ml (0.2% w/v) are shown in
Table 5. They were formulated based on the results obtained from the preformulation
study. As pH was a major factor influencing morphine stability, the pH of all
formulations was adjusted to approximately 4. After several trials, sorbitol,
sodium chloride, sodium citrate buffer, tartaric solution and 4 different
flavors at concentrations as shown were added for taste masking of morphine and
for adjusting the pH of the preparation. Sodium metabisulfite was excluded
according to the results obtained from the preformulation study. Morphine
sulfate was first dissolved in a part of purified water. Ingredients as listed
in each formulation were added and mixed using a magnetic stirrer, followed by
pH and volume adjustment. It was found that clear solutions was observed,
however, a slight bitter taste of morphine was still noticed. The color of the
samples was very slightly yellowish. The stability of these samples was
investigated under normal storage conditions, i.e., refrigerator and 25°C/75% RH.
Physical and chemical stability
No precipitation and color
change were observed in any of the samples during the 13 months of storage in
both storage conditions. The taste was virtually the same throughout the study
period. Initial pH of the samples ranged 3.8-4.0. A slight increase of pH was
observed in all samples (less than 0.3 units). The viscosity of the samples,
however, was not measured in this study.
The percent morphine
remaining in the 4 formulations over a 13 month period was greater than 97%. No
difference was observed between formulations and storage conditions. The average
pH of the samples (between 3.8 and 4.3) was able to minimize the degradation of
morphine (5, 8-9).
Microbial stability
Total viable count test
was used in this experiment to investigate microbial contamination. During 13
months of the study, no microbial contamination was observed in all samples in both
storage conditions. From the positive control test, colonies of
microorganisms studied were observed. This
Table 5: Four formulations
of morphine sulfate oral solution
|
||||
Component
|
F1
|
F2
|
F3
|
F4
|
Morphine sulfate |
0.36 g |
0.36 g |
0.36 g |
0.36 g |
Glycerin |
67.5 ml |
81 ml |
27 ml |
90 ml |
Syrup USP |
67.5 ml |
54 ml |
90 ml |
40.5 ml |
Sorbitol |
22.5 ml |
36 ml |
13.5 ml |
22.5 ml |
EDTA (w/v) |
0.1% |
0.1% |
0.1% |
0.1% |
Paraben concentrate (v/v) |
1 % |
1 % |
1 % |
1 % |
Sodium chloride solution# |
2.4 ml |
2.2 ml |
2.20 ml |
2.7 ml |
Sodium citrate buffer (0.05M) |
9 ml |
13.5 ml |
9 ml |
9 ml |
Tartaric acid solution* |
2.5 ml |
2.0 ml |
2.2 ml |
1.40 ml |
Purified water to |
180 ml |
180 ml |
180 ml |
180 ml |
pH adjusted to |
3.82 |
3.98 |
3.87 |
4.00 |
Sodium chloride stock
solution#, 20 g in
50 ml purified water; Tartaric acid stock solution*, 10 g in
35 ml purified water |
Preformulation study
Apart from morphine
sulfate, the master formula comprised syrup USP, paraben concentrate, and
purified water (Table 1). Factors chosen in the preformulation study were
sodium metabisulfite, glycerin, EDTA and pH of the solution. Since the major
problem of morphine is oxidation reaction, thus, sodium metabisulfite was a
recommended antioxidant as it has been reported to prevent oxidation of
morphine (5). Glycerin was chosen as it has been stated to stabilize morphine
(5). EDTA has been found to give affiliate effect with sodium metabisulfite for
prevention of oxidation (5, 8). The two pH values of the solution (4 and 6)
were selected to investigate the effect of pH according to the pH-rate profile
of morphine (5, 8).
Samples containing EDTA
have shown to stabilize morphine, especially, when compared to those with and
without sodium metabisulfite (F3, F4, F7 and F8). This finding was similar to a
previous report, that EDTA and sodium metabisulfite gave a synergistic effect
to stabilize morphine (5, 8). It is noticeable
that samples adjusted pH to 4 (F1) without addition of other ingredients were
also chemically stable during the study period. Thus it can be concluded that
pH was one of the major factors influencing the stability of morphine in the
solution as previously described (5, 8-9).
The presence
of sodium metabisulfite in the formulation, on the other hand, decreased the
stability of morphine. This study gave opposite results to previous reports
where the use of sodium sulfite, sodium bisulfite, sodium pyrosulfate
stabilized morphine in solution systems (5, 8). However, this study gave
similar results to several researches in that sodium metabisulfite has shown
incompatibility problems with several drugs such as epinephrine (11-15),
furosemide (16) and amitryptylline (17). In the case of epinephrine, it
suggested to omit bisulfite in the preparation. Obvious degradation was
observed in the presence of light as demonstrated. Isoprenaline and dopamine
were also reported to present a similar degradation process to epinephrine
(14). The degradation mechanism of these drugs has also been suggested. This is
very interesting as the molecule of morphine and those reported, epinephrine
(as an example), present a similar chemically reactive oxidizable group (-OH).
Photostability is also a problematic degradation of both epinephrine and
morphine. To prove the mechanism of bisulfite influencing the stability of
morphine, further study must be undertaken.
From the
preformulation study, it can be summarized here that
pH is a major factor influencing morphine stability in solution system. The
presence of EDTA and glycerin assisted morphine stability. In contrary, sodium
metabisulfite can be problematic and is suggested to be excluded.
Long-term stability
study
A decrease of odor was
observed in all samples after 3 months of storage. This may be because of the
small amount of flavor was added. A slight increase of pH was observed in all
samples, it can be therefore concluded here that the solvent system and the
buffering agents used were capable of controlling the pH of the solution. In
addition, the reasonably constant pH of approximately 4 was related to morphine
stability as higher than 97% of the drug was found.
The difference of the
percentage of the vehicles between the formulations did not affect the
stability of morphine. Other ingredients added such as tartaric acid and sodium
citrate did not affect the stability of morphine, and in fact, improved the
taste. It can be concluded that these 4 formulations of morphine sulfate
solution were stable and can be kept in refrigerators or at the 25°C/75%RH for
at least 13 months.
Sodium
metabisulfite is known to prevent the oxidation reaction of many compounds,
especially with phenolic groups (5, 8-10). Given this, many investigators have
studied the use of sodium metabisulfite for stabilization of drugs. However, we
found that morphine was less stable in the presence of sodium metabisulfite,
similarly to that previously reported with other compounds (11-17). The results
obtained from preformulation and long-term formulation studies gave similar
results. The results therefore indicated that the use
of sodium metabisulfite and high pH of the solution can be problematic for
preparing morphine sulfate oral solution. Other factors assisted
morphine stability, such as EDTA and glycerin, similar to other reports (5, 8).
These two compounds are recommended to be added in the formulation. Finally, it
is recommended that oral morphine solution must be kept from light exposure as
recommended by other reports (5, 8). From
the microbial stability test, no contamination of the samples was observed.
Therefore 1% paraben concentrate was a suitable antimicrobial agent used in
oral morphine sulfate solution.
This study demonstrates that a preformulation
study using the fractional-ordered randomized block design can be used
successfully to evaluate the factors affecting morphine stability. pH was proved to be a major factor influencing the stability
of morphine since the change of ratios of the solvents used or the addition of
other ingredients did not show any difference in the stability of morphine. It is
strongly recommended that sodium metabisulfite not be included in the
formulation. This finding also provides significant
data to formulate stable oral morphine sulfate solution for at least 13 months storage
with acceptable taste.
The authors would like
to thank the Narcotics Control Division, the Food and Drug
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Published by the Canadian Society for Pharmaceutical Sciences.
Copyright © 1998 by the Canadian
Society for Pharmaceutical Sciences.
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